Vacuum induction melting furnace is under vacuum conditions using the intermediate frequency induction heating principle for modern equipment of molten metal.Because it can strictly control the temperature and the alloy elements, electromagnetic stirring and strong ability of high vacuum degassing, so it is widely used in metallurgical plant and relevant scientific research departments as nickel base and iron base, advanced precision alloy, high purity metal under the condition of high vacuum or inert atmosphere for melting and casting equipment effectively.If choose graphite crucible or use graphite mixing refractory clay crucible, can by indirect heating method of melting low resistance of metals and their alloys, such as: gold, silver, copper, aluminum, bronze, etc.
表 1-1 周期式真空感应炉的技术参数
技术参数 |
坩埚容量/kg |
||||||
10 |
25 |
50 |
100 |
150 |
200 |
500 |
|
炉子型号 |
ZKY-0.01 |
ZKY-0.025 |
ZKY-0.05 |
ZKY-0.1 |
ZKY-0.15 |
ZKY-0.2 |
ZKY-0.5 |
炉体形式 |
立式 |
立式 |
立、卧式 |
立、卧式 |
立、卧式 |
立、卧式 |
立、卧式 |
中频电源功率/kW |
50/60 |
50/100 |
100/160 |
160/200 |
160 |
200/250 |
500 |
中频电源频率/Hz |
1500/4000 |
1500/2500 |
1500/2500 |
2000 |
1500/2500 |
1000/2500 |
1000 |
中频电源电压/V |
375 |
375 |
375 |
375 |
375 |
375 |
500 |
极限真空度/Pa |
5×10ˉ3 |
5×10ˉ3 |
5×10ˉ3 |
5×10ˉ3 |
5×10ˉ2 |
5×10ˉ2 |
5×10ˉ2 |
冶炼真空度/Pa |
5×10ˉ2 |
5×10ˉ2 |
5×10ˉ2 |
5×10ˉ2 |
5×10ˉ1 |
5×10ˉ1 |
5×10ˉ1 |
真空压升率/(Pa/h) |
1~2 |
1~2 |
1~2 |
1~2 |
1~3 |
1~3 |
1~3 |
总用电容量/kV.A |
75~85 |
75~115 |
170~230 |
240~280 |
240 |
350 |
650 |
冷却水压力/MPa |
0.15~0.3 |
0.15~0.3 |
0.15~0.3 |
0.15~0.3 |
0.2~0.3 |
0.2~0.3 |
0.2~0.3 |
冷却水用量/(m3/h) |
8 |
10 |
15 |
20 |
30 |
30 |
80 |
表2-9 半连续式真空感应炉的技术参数
技术参数 |
坩埚容量/kg |
|||
200 |
500 |
1000 |
1500 |
|
炉子型号 |
ZKY-0.2L |
ZKY-0.5L |
ZKY-1.0L |
ZKY-1.5L |
炉体形式 |
立、卧式 |
立、卧式 |
立式 |
立式 |
中频电源功率/kW |
250 |
500 |
750 |
1000 |
中频电源频率/Hz |
1000 |
1000 |
500 |
500~1000 |
中频电源电压/V |
700 |
500~700 |
700 |
500~700 |
极限真空度/Pa |
5×10ˉ2 |
5×10ˉ2 |
5×10ˉ2 |
5×10ˉ2 |
冶炼真空度/Pa |
5×10ˉ1 |
5×10ˉ1 |
5×10ˉ1 |
5×10ˉ1 |
真空压升率/(Pa/h) |
1~3 |
1~3 |
1~3 |
1~3 |
总用电容量/kW |
350 |
650 |
900 |
1100 |
冷却水压力/MPa |
0.3 |
0.3 |
0.3 |
0.3 |
冷却水用量/(m3/h) |
30~40 |
40~80 |
60 |
80~120 |
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